Causes

Inspection and quality control in airline accidents

Official investigators identified inspection and quality control in 9 of the incidents we cover, from 1974 to 2024. Each account explains how it arose in that case. A shared topic does not mean the same cause.

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Inspection and quality control incident summary
DateFlightAircraftLocationFatalitiesReport status
1 September 2024Air New Zealand ATR 72 ZK-MVLATR72-212A-600Wellington Airport, runway 34No fatalities or serious injuries established; report narrative describes minor evacuation injuries, while the data summary lists nilLEVEL 3 Final report
5 January 2024Alaska Airlines Flight 1282Boeing 737-9, a member of the 737 MAX familyClimb after departure from Portland International Airport0LEVEL 3 Final report
17 April 2018Southwest Airlines Flight 1380Boeing 737-7H4Not statedOne fatality and eight minor injuriesLEVEL 3 Final report
24 August 2001Air Transat Flight 236Airbus A330-243Lajes, Terceira Island, Azores, Portugal0LEVEL 3 Final report
19 July 1989United Airlines Flight 232McDonnell Douglas DC-10-10Sioux Gateway Airport, Sioux City, Iowa112 deaths overall; the report classifies 111 fatalLEVEL 3 Final report
28 April 1988Aloha Airlines Flight 243Boeing 737-297, in the 737-200 seriesNear Maui; landing at Kahului AirportOne flight attendant lost in flight and presumed deadLEVEL 3 Final report
12 August 1985Japan Airlines Flight 123Boeing 747SR-100Mountainous terrain in Ueno, Gunma, Japan520 fatalitiesLEVEL 3 Final report
25 May 1979American Airlines Flight 191McDonnell Douglas DC-10-10Open field and trailer park northwest of Chicago O'Hare runway 32R273: 271 aboard and two on the groundLEVEL 3 Final report
3 March 1974Turkish Airlines Flight 981McDonnell Douglas DC-10-10Ermenonville forest, France346 fatalitiesLEVEL 3 Final report
Air New Zealand ATR72-600 ZK-MVL at WellingtonThe incident aircraft: Ev Brown

Air New Zealand ATR 72 ZK-MVL

A turbine blade fatigue failure caused an engine fire on low approach. The aircraft landed safely, but the evacuation exposed further hazards.

Incident date:

LEVEL 3 Final report

NTSB investigators holding the recovered Alaska 1282 door plugThe recovered door plug on 8 January 2024: National Transportation Safety Board

Alaska Airlines Flight 1282

A missing set of securing bolts let a door plug move out of position. The crew returned to Portland with everyone alive.

Incident date:

LEVEL 3 Final report

Two NTSB investigators examining Flight 1380's damaged left engine, with the engine's internal components exposed.Investigation photograph: National Transportation Safety Board

Southwest Airlines Flight 1380

A fractured fan blade triggered structural damage, a cabin window loss and an emergency diversion.

Incident date:

LEVEL 3 Final report

Air Transat Airbus A330 C-GITS beside an airport perimeter fence.C-GITS in Air Transat colours: Liam Gregory

Air Transat Flight 236

A maintenance-induced fuel leak emptied an A330 over the Atlantic. The crew glided to Lajes, where all 306 occupants survived.

Incident date:

LEVEL 3 Final report

United DC-10 N1819U viewed from the front on an apron, with the tail-mounted engine above the fuselage.The incident aircraft: Kplastique

United Airlines Flight 232

An engine fragment disabled all three hydraulic systems, leaving thrust as the crew's main control tool.

Incident date:

LEVEL 3 Final report

Aloha Airlines Boeing 737 N73711 behind another aircraft.N73711 in October 1973: Charles O'Rear

Aloha Airlines Flight 243

A large section of the upper fuselage separated during an interisland flight. The crew landed the damaged aircraft, while the investigation exposed failures in structural inspection and oversight.

Incident date:

LEVEL 3 Final report

Japan Air Lines Boeing 747 JA8119 on the ground.The incident aircraft: Stuart Jessup

Japan Airlines Flight 123

An improperly repaired pressure bulkhead failed in flight, damaging the tail and all four hydraulic systems. The crew struggled with severe oscillations before the aircraft struck mountainous terrain.

Incident date:

LEVEL 3 Final report

American Airlines DC-10-10 N161AA on the ground.American Airlines DC-10-10 N161AA: FotoNoir

American Airlines Flight 191

Maintenance damage led to engine-pylon separation, slat retraction and lost warnings during takeoff, leaving the crew without an adequate chance to prevent an asymmetric stall.

Incident date:

LEVEL 3 Final report

Turkish Airlines DC-10 TC-JAV in flight with landing gear extended.The incident aircraft: clipperarctic

Turkish Airlines Flight 981

A cargo door that appeared secured opened during climb. Rapid depressurisation collapsed the cabin floor and disabled controls routed beneath it, leaving the crew unable to recover.

Incident date:

LEVEL 3 Final report